Fixed Plant

Fixed plant is the stationary machinery on a dairy farm — the rotary or herringbone dairy, milk vats, vacuum and milk pumps, feed augers, and effluent, water and irrigation pumps. 

The hazards

Fixed plant brings many hazards: moving parts, electrical hazards, chemical exposure, hot or high-pressure fluids, working at heights, confined spaces, animal movement, manual handling, dust and noise. Exposure has caused fatalities and serious, long-term injury. Poor design, inadequate installation and insufficient maintenance can worsen these hazards and add new ones such as collapse, fire and explosion. 

Manage the risk 

  • Design safety in early — including safe design at the planning stage avoids costly retrofitting later, 
  • Use safe procedures — establish safe work and operating procedures, and a process for reporting faulty equipment (see Standard operating procedures),
  • Inspect regularly — check equipment and installations for damage, and 
  • Train and supervise — give people the training, instruction, information and supervision to work safely. 

Common questions

What counts as fixed plant on a dairy farm?

Stationary machinery such as the dairy (rotary or herringbone), milk vats, vacuum and milk pumps, feed augers, and effluent, water and irrigation pumps. 

What are the main fixed-plant hazards?

Moving parts, electricity, chemicals, hot or high-pressure fluids, working at heights, confined spaces, animal movement, manual handling, dust and noise. 

How is fixed-plant risk best managed?

Design safety in early, use safe operating procedures and fault reporting, inspect equipment regularly, and train and supervise operators.